5 Best Plasma Cutters Under 1000 Bucks (Top Picks & Reviews)

For automation mechanics and welders (like me), a plasma cutter [1] is a handy tool for automated and precise cutting of several types of metals. The market is filled with the top plasma cutters brands with plenty of variety available in terms of amperage, severance cut, voltage, and the price (which are high).

Even though a plasma cutter seems rather expensive, the benefits are undeniable. But, your experience level and purpose of use determine which one to choose.

Now, with the budget constraint ($1000), you might need to consider the ones with some compromised features. But, that is fine when you don’t have heavy-duty industrial usage/ requirement.

But, to what an extent?

Utilizing my own 30+ years of experience, I have compiled the list of tried and tested best plasma cutters under 1000 dollars that can give you maximum performance keeping that budget limitation in mind.

Top 5 Plasma Cutters Under $1000 At a Glance

  1. Everlast UltraArc 205 Multi Process
  2. Everlast PowerPlasma 50S
  3. PrimeWeld Cut 60
  4. WeldPro Cut 60 HSV
  5. Lotos LTP5500d

Best Plasma Cutters Under 1000 Dollars with Reviews

NOTE: Reviews are based on numerous trials and errors with these machines. Let’s dig into it and find the best for your endeavors. Learn more about our editorial policy.

1

Everlast UltraArc 205 Multi Process – Best Multipurpose

everlast ultraarc 205, the best plasma cutter under 1000

As the name depicts, UltraArc 205 is a multi-process machine with a 200 Amp TIG/ Stick welder and a 50 Amp plasma cutter built to be last with improved reliability and efficiency. This high-profile unit provides digital reliability with an intuitive user interface that can cut and weld 1/ 2 inches of metals.

What makes the Everlast UltraArc 205 to be in the list? Starring the two TIG features that are commonly used in the automotive and fabrication industries.

  • Brand: Everlast Power Equipment
  • Weight: 38 pounds
  • Voltage: 120/ 240 Volt
  • Duty Cycle: 60% for plasma cutter, 35% for TIG/ MIG
  • Amperage Capacity: 200 AMP for TIG/ MIG, 50 Amp plasma cutter
  • Product Dimensions: 16x7x13 inches
  • Clean Cut: 1/2-inches weld and cut
  • Severance Cut: 1/8-inches
  • Warranty: 5 years

With its versatility and flexibility, this multi-process welder can operate on two different input voltages of 110V and 220V, making it practically universal.

The better additional TIG features, more Stick features, and a stable digitally controlled ability are available in a better and improved version. Users can control the pulse frequency using three Field-Tested Pulse Programming settings relying on solid, already proven settings for the pulse amps and pulse time.

Designed For: Best performance multi-process with portability to move around garages and different welding spots.

Budget-minded welding enthusiasts can easily handle both welding processes and plasma cutting using this unit. Just a little guidance, and here you are, ready to operate it by yourself.

This Everlast welder that, in my opinion, is the most versatile ever designed unit for home use under $1000. When you need the most economical unit, consider it without a thought, as long as you only need to deal with light materials.

Other Customers Feedback – Customer ratings for this cutter are 4.5 out of 5. A recent review says that this product lacks an instruction manual for beginners, which is a significant issue. Having amazing tig welding features, this high-value tig welder is a great value to your spendings.

I Like

  • IGBT Inverter Technology
  • All-in-one portability for welding activities
  • Excellent adjustable pulse frequency
  • Easy change from TIG to plasma back to TIG
  • 3 pre-programmed pulse functions

I don't Lik

  • The manual could be better

While finding the best plasma cutters under 1000 dollars, what product offers the best cutting up to 3.4 inches with a DC TIG and Stick welder? Not any other than the Everlast UltraArc 205 Multi Process Plasma Cutter.

AMAZON PRICE


2

Everlast PowerPlasma 50S – Best for Variety of Materials

everlast powerplasma 50s

The customers looking for compact but reliable plasma cutters under a thousand will find this eight-spot unit PowerPlasma 50S IGBT inverter technology appealing.

Affordability and performance are combined presented in this product, making 52i a top-mounted choice under such budget.

  • Brand: Everlast Power Equipment
  • Weight: 42 pounds
  • Voltage: 110/220V
  • Torch: IPT-60
  • Amperage Capacity: 50 AMP
  • Duty Cycle: 60%
  • Product Dimensions: 21x15x14 inches
  • Clean Cut: 3/4-inch steel

The 1/2-inch stainless steel sharp cutting point with good amperage capacity, which gets the credit? Definitely, the advanced pilot arc cutting technology.

Designed For: Welding and cutting metals in the fabrication and automotive industry, the 52i plasma cutting machine is getting the hype for such excellent features in this budget.

The fully redesigned unit inside out has powered up the performance and the digital display system that directs the operator to the right air pressure for the particular model.

The improved version is launched with the gauge feature and separate mode for CNC use (not available in the UltraArch 205), making the model rightly updated.

The list goes on as this new setup features a digital readout that shows the post flow time and allows the user to set it. Adjust the duty, job requirements, and post flow as you want.

Save the life of consumables from long, tedious, and time-consuming cuts. All these are away from just a quick twist of the dial.

Enjoy the easy readability from a distance on a large, super-bright LED, with improved visibility even in bright conditions.

It features two spectacular pilot arc modes, one re-igniting continuously for use on expanded metal and under extreme conditions, while the other features a tip saver function that reduces pilot arc time to prolong consumable life.

Customers Feedback – The product score of 5 was rated out of 13 customers rating. The very first comment of the customer is that the unit has a full CNC port and is a great unit.

PROS:

  • The rare gouge function
  • CNC Compatibility
  • Adaptable post-flow timer
  • The digital design reduces circuit complexity

CONS:

  • It’s hard to find replacement parts
  • Low-quality handle

The Inexpensive and easy-to-available consumables can be bought locally. Isn’t it saving the consumer from getting into any hassle for consumable hunting? Obviously, it is.

AMAZON PRICE


3

PrimeWeld Cut 60 – Best for Portability

primeweld cut 60 plasma cutter

PrimeWeld Cut 60 offers a ton of fabrication power, great build, features, quality material to the people looking for plasma cutters under 1000. The 60 AMP max ratings cut steel up to 7/8-inches thick. It comes with a standard three-pole 240 power cord and an adapter to plug into 120 volts.

  • Brand Name: PrimeWeld
  • Voltage: 110V-220V
  • Weight: 15 Ibs
  • Amperage Capacity: 55 Amp
  • Duty Cycle: 60% at 60 Amp
  • Pilot Arc: 60 AMP with non-touch
  • Max Cut: 7/8-inches
  • Product Dimensions: 20x11x19 inches
  • Warranty: 3 years

PrimeWeld has a low voltage and amperage capacity of 55 Amp compared to previously reviewed products in the list.

Most importantly, unlike other best plasma cutters under 1000, this product doesn’t disappoint you for the manufacturing material (not as good as Miller or Hypertherm but still beats Lotos).

Best For: Designed with impressive features, its versatility makes it ideal for industrial/construction work and home/hobby use. Suitable to create artistic patterns on metal.

Torches that generate blowback rely on the buildup of air pressure against the material surface. Pulling the trigger causes the electrode to move back into the torch and fire the arc. Alternatively, you can drag start the torch by touching it to the cutting surface and pushing it forward.

With the Primeweld Cut 60 plasma cutter, you can cut metals as thick as 20mm in aluminum, carbon steel, mild steel, and copper. Due to its versatility, this tool is suitable for virtually any project, whether commercial or domestic.

I Like

  • Durable material quality
  • Excellent power at 60 amps; it went through 1/8″ CS plate-like nothing.
  • Long reach high-quality PT-60 torch.
  • Continuous Pilot Arc enables you to cut rusted and painted metals
  • Highly portable
  • CNC-ready
  • 3 years warranty

I don't Like

  • The design could have been better

Due to it excellent portability and CNC compatibility, this plasma cutter won the third place in the list of best plasma cutter under $1000. At this low price, many smart control features come in this plasma cutter.

Like every primeWeld machine, this plasma cutter withstands the harsh conditions found in real-world workplaces.

AMAZON PRICE


4

WeldPro Cut 60 HSV – Best for DIY

weldpro cut 60 hsv plasma cutting machine

The WeldPro 60 AMP is an incredible machine for people looking for plenty of powerful features and high-quality construction for industrial and DIY tasks under a thousand.

  • Brand: WeldPro
  • Weight: 52.3 pounds
  • Voltage: 115-230 V
  • Amperage Capacity: 60 AMP
  • Duty Cycle: 60% at 60 AMP
  • Pilot Arc: Dual Voltage Model
  • Product Dimensions: 28.3×25.2×13 inches
  • Clean Cut: 3/4-inches
  • Modes: 2T/ 4T
  • Warranty: 3 years

This 60 AMP inverter is a reliable machine that cuts up to ⅜ inches of metals, maintaining precision and clean cutting. An easy-to-start blowback pilot arc makes cutting rusty, dirty or painted metal simple and easy.

This multi-purpose machine can cut all types of metals (stainless steel, aluminum, copper, carbon steel, and cast iron, along with other crude metals) up to 3/4-inch thick.

Designed For: Encompass some of the strong features, this unit is perfect for farm work, fabrication work, minor tasks, and DIY projects.

What I think with this amazingly powerful and high-profile plasma cutting machine, you are sure not to miss out on reliability and efficiency altogether.

This plasma cutter can be powered at 20-60 AMPs with input voltages of 115 and 230 volts so that you can use them for several applications.

This high-quality WeldPro model can handle anything from 24-gauge steel to 3/4-inches metal at a slow to medium pace (4-6 inches per minute depending on your setup).

This machine ensures reducing the failure chances over time as the torch can easily be mounted to the machine thanks to its all-in-one torch design with a EURO central connection.

Besides, this unit offers more compelling features, such as overloaded and high-temperature protection to ensure better safety and high-class work efficiency. Some people thought it was a bit heavy and bulky for what it does, but this is merely a minor issue standing alone with too many great features.

If you require to cut various metals with 24-gauge, the Weld Pro 60 AMP plasma cutter is your good-to-go option for cutting rough, greasy, and painted metals.

The only problem I’ve had with it is the ground clamp didn’t seem to give it a good ground connection. 👎

Other Customers Feedback – The product scores 4.7 based on 9 customer ratings. Reviewers found it quite confusing because the instructions presented were useless despite being this plasma cutter can cut better and having a nice quality torch. However, that doesn’t quite sum it up.

I LIKE

  • 2T and 4T modes
  • Dual Voltage 115 and 230 V
  • Cut various metals
  • 3 Years warranty

I DON'T LIKE

  • Slightly larger in size

AMAZON PRICE


5

Lotos LTP5500d – Best for Money

Incredibly powerful, the Lotos LTP5500D is an affordable 55 amp plasma cutting machine that’s perfect for DIY metalworkers and hobby shops. Depending on the environment and what you want to cut, this unit can handle 110/120 and 220/240 voltage electricity.

  • Brand Name: LOTOS
  • Weight: 21.5 pounds
  • Voltage: 110V-220V
  • Amperage Capacity: 55 AMP
  • Duty Cycle: 60% at 55 AMP
  • Clean Cut: 3/5-inches
  • Pilot Arc: 55 AMP digital control with non-touch
  • Product Dimensions: 17.1×13.2×11.5 inches
  • Warranty: 1 year

Non-HF plasma starts are blowback starts. HF interference is not created, making it safe and appropriate for universal use. The pilot arc technique with blowback starter allows any metal to be cut without touching the metal to strike the arc. In this way, you can efficiently cut irregular surfaces.

Designed For: DIY metalworkers and hobby shops, this plasma cutter is a slightly heavier-duty version of the plasma cutting machines.

Automatic dual voltage technology permits the cutter to be operated on 110V-120V AC at 50/60Hz and 220V-240V AC at 50/60Hz without any manual adjustments. With the Euro-type connector, you will improve non-HF start, pilot arc, and Back Striking design, the longevity of the consumables.

I Like

  • Automatic voltage adjustment
  • Cutting technology without blowback
  • CNC Enabled

I don't Like

  • Lack of access to replacement parts
  • Cable for pigtail not included

Cutting steel, alloy steel, mild steel, copper, brutal rusted metal, rugged, painted, this cutter can handle them all. Light-duty applications are appropriate for this cutter, whether domestic, commercial, or industrial. The system is environmentally friendly by using riskless compressed air, marginal slag, and long consumable files.

AMAZON PRICE


What is the Best Plasma Cutter Under 1000?

Everlast UltraArc 205 Multi Process is the best plasma cutter under thousand bucks with 200 Amp TIG/ MIG welding and 50 Amp plasma cutter compatibilities. It offers a 60% duty cycle for plasma cutter and 35% for welding, along with the great IGBT inverter technology.

Things to Consider Before Buying the Best Plasma Cutter Under $1000

The nature of use required power, and the product clean/ severance cut are the key factors you need to consider in the first place to get the most out of your purchase.

However, it is also advised to compare the duty cycle, input voltage, CNC compatibility, warranty, and consumables with a particular unit. On the other hand, while looking for the best plasma cutters under 1000, you should keep the unit price in mind.

All these factors come into place to decide overall performance. Let me explain each factor:

how to select the best plasma cutter under 1000

1. Nature of Use

Are you a DIY hobbyist? Owner of a small welding shop? Weekend adventurer? Heavy-duty engineer? These questions come into place since the nature or scope of usage will decide how much power and other features you need.

2. Required Power

As plasma cutting machines use both electricity and air to cut, the amount of power you need does not depend upon the nature of the application. Power is measured in amps and can be as powerful as 60 amps for $1000. The WeldPro 60 in our list is the machine with the most 60 Amp power.

Also, if you want to perform lighter jobs, you do not need to use a heavy-duty plasma cutter, but if you do, then maybe increase your budget a little to get a Hypertherm or Miller.

3. Air Compressor

An in-built compressor adds value to a plasma cutter in many ways, even though this feature can make the plasma cutter expensive. If you prefer the urgency in your plasma cutting tasks, the cutter with in-built air compression can assist you well.

Many modern machines have a built-in air compressor, so you don’t need to use an external one. Therefore, keep that in mind when purchasing.

4. Clean Cut

Clean cut is the measurement of how thick a plasma cutter can cut while maintaining the clean output. In the best plasma cutters under 1000, this varies from 1/8-inch to 7/8-inch. So, keep the thickness of the material you want to cut, then decide. My top recommended product PrimeWeld Cut 60, has the highest clean-cut value (7/8-inch) under a thousand.

5. Max Severance Cut

Unlike the clean-cut, the max severance cut is the capability of a plasma cutter to cut through the maximum thickness of metal.

👉 NOTE: As opposed to clean-cut, this is just a rough cut between two pieces of metal.

Sometimes it also leaves the melted parts of metal with the surface.

6. Input Voltage

With plasma cutters, there are three different voltage options to choose from. You can choose between 115V and 230V cutters or buy one that can operate with both voltages. Beginners can use 115V plasma cutters for cutting at home because the power requirement is low.

Plugging these into your standard household outlet that discharges only a moderate amount of power will help you cope with your plasma cutters’ needs. As for the high power needs, such as the 230V power, you must get a generator to fulfill the needs.  Depending on how much energy you need and can manage, choose the right product for you.

7. Duty Cycle

Essentially, the duty cycle defines how long the cutter can run without overheating. Processes are measured in 10-minute intervals. While talking about the productivity and efficiency of the best plasma cutters under 1000, the duty cycle will be listed as one of the important factors. All of my machines have a duty cycle of 60%!

8. Arc Type

When you need to cut the rusty rough surfaces, you may require the cutter that will help you to provide a stable and clean-cut alongside emphasizing the product longevity. The arc considerations differ in the type where one is about contacts, and the other is about frequency.

A High-frequency arc creates many disturbances when used with another electronic device, but a contact arc does the opposite, creating no interruption. Recent innovations of pilot arcs have proven incredibly useful in this regard So when dealing with rough surfaces, choose plasma cutters with a pilot arc.

For example, Lotos LTP 5500d is the one with non-touch pilot arc technology.

9. Accessories

Besides the core features, it is also crucial to consider the accessories your product has to offer. That is important to save your extra cost!

Most plasma cutters under $1000 have ground clamps, torches, facial masks, hammer brushes, power adapters, and consumables.

10. Portability

A fundamental aspect of portability is also its flexibility. If you start on one side and then move on to another, you should buy something versatile and has components, such as shoulder lash handles made for direct carriage or perhaps long links. 

If you’re not planning on moving it starting with one place then onto the next; however, you can disregard these portability features.

In my last, apart from the other two machines, Powerplasma 50S is ideal with CNC compatibility.

11. CNC Compatibility

CNC compatibility in a $1000 plasma cutter is a huge plus which gives you a huge benefit in various normal and advanced cutting.

12. Consumables

Some people love to work with bottled nitrogen for its extra advantages (easy to carry in pockets and produces more oxidants). So, ideally, you should be looking for a plasma cutter whose consumables are of great standard and easy to find their replacement.

13. Warranty

Warranty is another icing on the cake you want to consider. In this way, you get assurance that the product will be working absolutely fine in the time period. So, make sure to confirm if any manufacturer offers that and for what amount of time.

14. Price

Plasma cutter prices vary a great deal depending on the machine proficiency, product quality, and consumables.

You can get plasma cutters ranging from $300 to $2000+ varying from feature to feature. The expensive models have great features like super maneuverability, automatic air, amperage adjustment, and ergonomic design that cheaper plasma cutters lack and are designed to do the basic metalwork only.

For a DIY enthusiast and home mechanics, a cutter ranging from $500 to $750 will be good to get the job done. If you reside in that category, make sure to check out my recent guide on the best plasma cutters under 500.

At the same time, the professionals should go with the expensive cutters featuring better specifications.

Remember, for the premium features; you have to invest the premium amount. Keeping track of your equipment’s consumption rate will help you save money over time.

For example, Powerplasma 50S is the best plasma cutter under 1000 for money with CNC compatibility and other multiple features.


FAQs

Are $1000 Plasma Cutters Any Good?

As mentioned earlier, $1000 plasma cutters are good enough for light to intermediate cutting jobs. These machines are perfect if you are a DIY enthusiast, own a small hobby shop, or use them in normal industrial tasks.

For heavy-duty projects, switch to more expensive ones.

Which Brands to Look for Under 1000?

Ideally, it would help to look for Lotos, Everlast, WeldPro, and Hobart for this budget.

How thick can a Performance Plasma Cutter Cut Under this Budget?

Under this budget, cutters can cut from 3 to 6 inches depending upon the brand and overall performance.

Suppose you want to cut thicker materials and don’t want to burn yourself; better use a CNC table and other mechanized cutting methods.

Heavy-duty plasma cutting systems usually are mentioned to cut more than 11/2 inches. The most potent plasma cutters mentioned for use with the CNC tables can cut up to 61/4 inches.

Which Brands Offer the Highest Warranty?

Everlast offers the highest 5-years warranty. For example, Everlast UltraArc 205 Multi Process.

How Thin Can a Plasma Cutter Cut?

Plasma cutting requires no minimum thickness. Plasma cutters can cut the thinnest metal sheets, but the quantity and quality of the cut will vary with the torch and amp. 

What Size of Plasma Cutter do I Need?

Their extreme power limits plasma cutters. For example, a 120V machine’s output power will be sufficient to cut most metals thinner than 18 inches, while a 230V machine’s output power will cut most metals thicker than 7/8 inches. 

Can a Plasma Cutter Hurt your Eyes?

During plasma cutting arcs, the current is typically between 100 to 800 amps, which can cause highly intense arcs. A long, intense arc can easily damage the eyes, including causing permanent damage that results in blindness. 

Can you Cut Wood with a Plasma Cutter?

Plasma cannot be used on plastics or wood because they are electrically conductive.

Which One is For You?

With a suitable cutter, you will complete your projects more efficiently and with better results. When you need the best plasma cutter under 1000 bucks, you are not planning to apply it under many heavy-duty projects.

If you are looking for an all-in-one plasma cutting machine with TIG & MIG functionalities, I recommend Everlast UltraArc205. However, for DIY or weekend hobbyists, I would recommend Lotos LTP5500d, which doesn’t come up with huge power.

On the other, PrimeWeld Cut 60 is the one you can rely on for some relative heavy-duty cutting.

Damaso has been an enthusiast of automotive and plasma cutting since the age of 14 when his father bought him a Commodore computer. Years later, his passion in both fields motivated him to get a degree in Mechanical Engineering. Since then, Damaso is doing what he loves the most: writing engaging content about the convergence between plasma cutters, cars, and other automotive topics.

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